I. During the operation of the hydraulic rods, frequent expansion and contraction actions will cause friction with the sealing member or other components, resulting in surface wear. This wear will affect the sealing and working accuracy of the hydraulic rod. Laser cladding can clad wear-resistant materials on the worn parts to form a wear-resistant layer, effectively repairing the worn area, restoring the dimensional accuracy and surface smoothness of the hydraulic rod. For example, the hydraulic rod of the hydraulic cylinder in construction machinery will wear out after long-term use. Laser cladding of wear-resistant materials can solve this problem well. II. We recommend a 6000W laser cladding machine with a robot and a rotary table for hydraulic rods cladding. Of course, the laser solution will be adjusted according to the type, size, and weight of the jobs.
Components | Model No. | Description |
Laser source | MAX,MFSC-6000W | Laser power: 60~ 6000W continuously adjustable |
Chiller | S & A,CWFL-6000W | Dual temperature control provides cooling water for lasers, processing heads, fibers, etc |
Laser cladding head | ZF-CH003A | Collimation focal length: 100mm, focusing focal length: 400mm Applicable wavelength: 900-1100nm The powder feeding nozzle contains a water-cooled base Fiber optic interface: LOE Weight: 4.2 KG |
Laser dedicated stabilized power supply | WENFENG,SBW-45kVA | Provide stable AC power supply for the laser to prevent damage to the laser caused by strong fluctuations in the power grid. |
Powder feeder | DPSF-3 | Capacity of barrel: 5 liters*2 Powder feeding particle size: 20~ 200μm Powder feeding speed: 0~ 2 (6) (10) rpm, stepless speed regulation Powder feeding repeat accuracy: ≤ ± 2% |
PLC general control system | Customized | The laser, robot, water-cooled box, powder feeder, compressed air, protective gas through PLC integrated unified control |
Robot system (Fanuc) | M20i25D | Up to a radius of 1831mm, The wrist can carry 25kg, Repeat positioning accuracy ± 0.02mm, Weight 250kg |
